Custom Metal Stencils for Spray Painting and Engraving

Custom Metal Stencils for Spray Painting and Engraving

Product Details

•••••

Tough jobs call for tough stencils. Our custom metal stencils are made to stand up to repeated use on a variety of surfaces, from concrete and crates to equipment, metal, and wood.

Whether you're labeling tools, branding products, or marking safety zones, these heavy-duty stencils deliver sharp, professional results every time.

Built from precision-cut metal, each stencil is made to order and satisfaction is guaranteed.

We provide fast turnarounds, free digital mockups and revisions, so you know you’ll get exactly what you need before we begin production.

SIZE INFORMATION

We’ll take care of sizing and proportioning for you. Just upload or type in your design or tell us what text you want as a metal stencil, and we’ll ensure it fits well within the dimensions you select.

  • Choose your metal stencil size above for your DESIGN
  • We’ll add an 2" overspray border around your design for easier alignment and cleaner paint edges
  • Don’t worry about getting dimensions perfect—we’ll work with you to size your design properly and let you approve everything before production
  • If either Height or Width is most important to you, mention the dimension you'd like to keep and we will size the other dimension proportionally
  • We use thick 16 or 18 gauge steel for long lasting results
  • Minimum bridge/gap width: 1/8" / 0.125” / 3.175mm
  • Recommended bridge/gap width: 3/16" / 0.1875” / 4/76mm

HOW TO ORDER

  1. Select your custom metal stencil size
  2. Upload your design or enter the text you'd like
  3. Place your order
  4. Our team will send a free mockup for your approval before we begin cutting

Need help with your design? We’ve got you covered, just reach out and our team will assist.

DESIGN PROCESS AND FREE PROOFS

Every custom metal stencil includes a free digital proof. We’ll send you a visual layout of your design showing how it will look once cut. Sized, spaced, and ready for your review.

Revisions? Unlimited and free. We’ll keep working with you until it's perfect.

We can cut metal stencil with:

  • Logos
  • Custom text
  • Letter and number sets
  • Symbols and simple artwork

Send us your file or an idea, we’ll turn it into a stencil-ready design and adjust spacing for optimal usability and legibility.

TURNAROUND TIME AND SHIPPING

  • Production begins after proof approval
  • Most custom metal stencils ship within 2 to 4 business days
  • Rush service may be available—contact us for details
  • Shipping options include standard ground and expedited (post office or UPS Air)

METAL WARPING

Metal naturally responds to stress during the cutting process, which can occasionally result in slight bending or warping, especially if a large amount of material is taken out (for painting). While most stencils stay flat and functional, it’s possible for larger pieces to develop a curve even without cutting.

In most cases, a minor bend won't affect usability. It can usually be bent back to flat by hand, or if slight warp persists causing underbleed, a little pressure pushing on stencil while painting usually eliminates any issues.

If issues persist, contact us and we'll work directly with you to get you what you need.

 



  10mil Laser Cut Stencil Adhesive Laser Cut Stencil 5mil  Magnetic Laser Cut Stencil 25mil  Custom Cut Metal Stencil
Flexibility ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Durability ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Reuseability ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Smaller, Finer Details ✓ Ideal ✓ Ideal    
Larger Details  ✓ Ideal     ✓ Good
Small Sized Stencils ✓ Ideal ✓ Ideal    
Large Sized Stencils  ✓ Ideal     ✓ Ideal
Overall ★ ★ ★ ★ ★
✓ Most Versatile
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Summary: This custom cut metal stencil offers best durability and is recommend for industrial, heavy use applications, larger parking lot style stencils; for smaller details or flexibility consider our most popular 10mil mylar stencil, adhesive and magnetic for specific applications.


Product Specifications / Sizing

•••••

Made in USA Yes

Decoration Method: Plasma Cut
Material: 16 or 18 Gauge Steel
Character Limit: We do not have a character limit. We size your text to fit. In general, the less text you do, the larger the text size.
Packaging: Bulk
Gift Wrapping: Available at Checkout
Drop Shipping: This item can be drop shipped directly to recipients address. More info
Production Time: 2 to 3 days (complete order must be received by 11am MST)
* DETAILS (larger orders may take longer)

Production Time & Shipping Time Things to Know

Things to know...

  1. Orders of a large quantity may require additional time to process (list your deadline when checking out so we know about it)
  2. Production time does not start until all information is received for order (artwork, payment, clarifications, etc)
  3. Subject to stock availability
  4. Orders that require a mockup or art/engraving clarification will be delayed until all approvals are in

 

Same Day Shipping Items

We can laser engrave and ship your order SUPER fast! Due to the special care and handling required to fulfill your same day shipping order, the following conditions must be met.

  1. Orders of a larger quantity may require additional time to process
  2. All art and order details needed to complete the order must be received by cut off time, or order will ship next day after receipt
  3. Orders received on weekends, holidays will be processed the next business day
  4. Subject to stock availability
  5. Orders with Same Day Ship items and longer lead time products in same order will ship at the longer lead time in one shipment. To have your Same Day items ship sooner, place separate orders

NEED YOUR ORDER IN A RUSH?

If you need your order in less time than our standard production time please contact us for rush options.

Free Shipping
Rush Shipping:   Available!
Contact us for details.
Brand: LazerDesigns

Product Reviews

•••••

Product Video

•••••

Shipping Rates and Delivery Times

•••••
Estimate Shipping:

Loading...
 
Please be patient while we get your shipping estimate.
 

Processing...
$75.00
Item: STENCIL800

Choose Your Size to update price:

[order multiple stencils for bigger discounts]

Width:

Height:

? How to choose size

  Free Shipping
  Ships in 2-3 days
* DETAILS (larger orders may take longer)
Choose 'UPS Next Day Air' shipping - Get it on Wed, May 28 to Thu, May 29
View more options  
Made in USA

DEV! Buy in bulk and save!

Quantity Qty Price/ea.
... ...
Even More? Ask Us!
How wide do you want your cutout to be? Enter that size here. We add 2" overspray border between your cutout and edge of stencil (e.g. if you want your stencil logo to be 10x10", the overall size including border will be 12x12")
How tall do you want your cutout to be? If you only know one dimension (height or width) give it your best guess for the other one. We will send a mockup we can revise the size at that time. We add 2" overspray border between your cutout and edge of stencil.
Do you want to engrave text, your logo, or both?
(Why extra charge for logos and artwork?)

Why do logos and art cost a little more?

Turning artwork or logos into a stencil ready format takes a lot of time, but our talented graphic designers process hundreds every month

This process does take time to add bridges, make sure elements are not too small to work, modifying various elements or intricacies as needed. Most art requires 30 minutes to 3 hours to go over and ensure it cuts properly so your stencil will work well for you.

See examples of logos turned into great stencils

Will it cost more than this?

Most art or logos work fine with the standard Art Stencil Make Ready Cost.

Some will require more time from our graphic designers, and if this is the case for your logo, we will email you prior to charging you for your order, giving you the chance to approve the additional charges or change your art.

Please send us the high quality file you have - vector files are preferred

If you have multiple art files you want to send us so we can pick which one might work best for your stencil, please just email the rest in reply to your order confirmation email after you place your order.

Preferred file types are

  • .EPS, .AI, .PDF, .CDR, .SVG
  • High resolution .jpg, .tif, .png, .gif also usually work
See examples of logos turned into great stencils
Text, Logo or Both?
Allowed Types: (Max 20 MB)
.jpg, .jpeg, .gif, .png, .pdf, .bmp, .tif, .svg, .eps, .ai, .psd, .cdr

INITIALIZING
Loading...

Alternatively you may email us your file. Simply reply to your order confirmation email with your attached file.

Allowed Types: (Max 20 MB)
.jpg, .jpeg, .gif, .png, .pdf, .bmp, .tif, .svg, .eps, .ai, .psd, .cdr

INITIALIZING
Loading...

Alternatively you may email us your file. Simply reply to your order confirmation email with your attached file.

Enter your text here. We will email you a mockup for your approval before we cut your custom stencil. This stencil is priced by overall size, not characters.
Which font would you like to use in your custom stencil? View Larger

Looking for a good stencil font to create your custom stencil? Below are a few of our stock fonts. If you have your own, you can email it to us for your custom stencil. Any font can be turned into a stencil; the fonts below are stencil ready.

Click on Font to Enlarge Image

Qty Quantity

Loading Recommended Products Loading...