Tough jobs call for tough stencils. Our custom metal stencils are
made to stand up to repeated use on a variety of surfaces, from concrete
and crates to equipment, metal, and wood.
Whether you're labeling
tools, branding products, or marking safety zones, these heavy-duty
stencils deliver sharp, professional results every time.
Built from precision-cut metal, each stencil is made to order and satisfaction is guaranteed.
We
provide fast turnarounds, free digital mockups and revisions, so you
know you’ll get exactly what you need before we begin production.
SIZE INFORMATION
We’ll
take care of sizing and proportioning for you. Just upload or type in
your design or tell us what text you want as a metal stencil, and we’ll
ensure it fits well within the dimensions you select.
- Choose your metal stencil size above for your DESIGN
- We’ll add an 2" overspray border around your design for easier alignment and cleaner paint edges
- Don’t
worry about getting dimensions perfect—we’ll work with you to size your
design properly and let you approve everything before production
- If
either Height or Width is most important to you, mention the dimension
you'd like to keep and we will size the other dimension proportionally
- We use thick 16 or 18 gauge steel for long lasting results
- Minimum bridge/gap width: 1/8" / 0.125” / 3.175mm
- Recommended bridge/gap width: 3/16" / 0.1875” / 4/76mm
HOW TO ORDER
- Select your custom metal stencil size
- Upload your design or enter the text you'd like
- Place your order
- Our team will send a free mockup for your approval before we begin cutting
Need help with your design? We’ve got you covered, just reach out and our team will assist.
DESIGN PROCESS AND FREE PROOFS
Every custom metal stencil includes a free digital proof. We’ll send you a visual layout of your design showing how it will look once cut. Sized, spaced, and ready for your review.
Revisions? Unlimited and free. We’ll keep working with you until it's perfect.
We can cut metal stencil with:
- Logos
- Custom text
- Letter and number sets
- Symbols and simple artwork
Send us your file or an idea, we’ll turn it into a stencil-ready design and adjust spacing for optimal usability and legibility.
TURNAROUND TIME AND SHIPPING
- Production begins after proof approval
- Most custom metal stencils ship within 2 to 4 business days
- Rush service may be available—contact us for details
- Shipping options include standard ground and expedited (post office or UPS Air)
METAL WARPING
Metal
naturally responds to stress during the cutting process, which can
occasionally result in slight bending or warping, especially if a large
amount of material is taken out (for painting). While most stencils stay
flat and functional, it’s possible for larger pieces to develop a curve
even without cutting.
In most cases, a minor bend won't affect
usability. It can usually be bent back to flat by hand, or if slight
warp persists causing underbleed, a little pressure pushing on stencil
while painting usually eliminates any issues.
If issues persist, contact us and we'll work directly with you to get you what you need.
|
10mil Laser Cut Stencil |
Adhesive Laser Cut Stencil 5mil |
Magnetic Laser Cut Stencil 25mil |
Custom Cut Metal Stencil |
Flexibility |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
★ |
Durability |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
Reuseability |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
Smaller, Finer Details |
✓ Ideal |
✓ Ideal |
|
|
Larger Details |
✓ Ideal |
|
|
✓ Good |
Small Sized Stencils |
✓ Ideal |
✓ Ideal |
|
|
Large Sized Stencils |
✓ Ideal |
|
|
✓ Ideal |
Overall |
★ ★ ★ ★ ★
✓ Most Versatile
|
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
★ ★ ★ ★ ★ |
Summary: This custom cut metal stencil offers best durability and is recommend for industrial, heavy use applications, larger parking lot style stencils; for smaller details or flexibility consider our most popular 10mil mylar stencil, adhesive and magnetic for specific applications.